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Rotax Metals

Some Facts about Metals Before Buying from Aluminium Bronze Suppliers

Metals in interior design never go out of style. They remain high in demand because they are simple to incorporate in any design element, and can effectively elevate the aesthetic of a room almost immediately.

aluminum bronze

As easy as it is to do right, however, it can also be just as easy to get it wrong. Professionals make sure to carefully take note of the desired theme to avoid adding in items that could clash with it. A rustic-themed interior, for example, would predominantly have wood materials. Metals can be incorporated too, but certainly not by a lot, and depends on the kind that will be used. Bronze is a good option, to go with the wood aesthetic, for example, because it does “age” beautifully with its patina.

Before you go looking where to buy bronze metal, here are some helpful information on bronze metal and how you can work them into your designs for a simple yet sophisticated look.

Composition and Properties

Technically speaking, bronze is a type of alloy resulting from a combination of copper and another type of metal. The most common pairing is usually copper and tin, although there are many possible varieties. Other elements contained in bronze may include aluminum, arsenic, manganese, nickel, silicon, or zinc.

Bronze takes on a golden appearance, which is why it is a good substitute for gold. It is also hard but malleable, thus making it a good option for metal art, among its many other functionalities. In particular, bronze is a great choice for sculpture casting because it expands by just a small amount when its form solidifies from a liquid state. This helps better fill the mold, allowing the casting mold to be filled precisely.

Apart from that, it also does not generate sparks when used to strike against a hard surface. It also has considerably low friction, especially when compared against other metals. This makes it a good alternative to steel, especially when working with or around flammable materials.

Unique Patina

The trademark characteristic of bronze is the patina or discoloration. This is actually a result of exposure to air. The oxidation only affects the outermost layer of the bronze metal, though, which means that the rest of the material remains in its original state.

The patina starts out as copper oxide, and then later on transforms into carbonate. The oxidation process itself is no threat to the metal, and in fact even protects the inner layers against corrosion. What you should be careful about when using bronze are the chlorides, such as those in sea water. This can lead to the formation of copper chlorides, which in turn can give rise to corrosion that can destroy the metal. This occurrence is otherwise known as the “bronze disease.”

Care & Maintenance

If you prefer to have the bronze metal pristine and without patina, clean it regularly with the following steps. Simply use warm, distilled water to rinse the metal, and then put on paste made of baking soda and lemon juice. Gently clean with a brush; ideally, you should use the one with soft bristles so that it doesn’t scratch the surface of the bronze material. An alternative mixture for the paste could also be flour and salt mixed with white vinegar. Once you’ve scrubbed the metal with the paste, leave it on for 20 minutes before rinsing.

If the material has already developed the bronze disease, you will have to clean it a lot more frequently. You will need to soak it in a sodium sesquicarbonate solution (5% or less), changed every week. Again, always remember to use only warm, distilled water for rinsing. You’ll know the treatment has worked once the pH level turns neutral.

One thing you have to keep in mind when maintaining bronze is that oxidation is a naturally occurring process for the material when it is exposed to air. Therefore, unless you intend to keep it locked up in a glass case, you can be certain that it will develop patina again after cleaning. The other thing you can do to protect the material is to coat it in entirely with lacquer. Make sure not to miss a spot.

Types of Bronze Alloys

As was mentioned earlier, there are different types of bronze metals, depending on what combination is used. While each type would have their own special attributes, what remains constant across the board is the strength and durability, which is why it’s considered to be one of the most reliable metals around.

Aluminum Bronze

– This is said to be the strongest among all types of bronze. It also scores major points for being corrosive-resistant. It has a more industrial functionality too, precisely because of these features. It’s most commonly used in marine hardware as well as in pumps that carry corrosive materials.

Copper Nickel

– Like aluminum bronze, copper nickel is also strong and corrosive-resistant. What makes it stand out, however, is its strong thermal stability. This makes it ideal for the manufacturing of ship hulls, other marine equipment, electronic components, and the likes.

Nickel Brass

– This type of bronze takes on a more silvery color because of the nickel, although the copper content does retain the trademark bronze strength and resistance to corrosion. Common uses of nickel brass include food and beverage equipment, optical equipment, and musical instruments.

Phosphor Bronze

– Otherwise known as tin bronze, phosphor bronze is known for being highly durable and fatigue-resistant. It also has coefficient of friction. Because of its features resulting from its composition, this type of bronze is most commonly used in the manufacturing of electronic components, washers, and others.

Silicon Bronze

– Comprised of copper and silicon, this type of metal otherwise known as “red silicon bronze” actually only has as much as 6% silicon. Zinc actually comprises 20% while the rest is copper. Pumps and valve parts are the usual products to come out of this particular metal type.

Bronze in Design

Knowing the different types of bronze is crucial in determining what to incorporate in your designs. Especially if you would like to make something more custom, choosing the right materials would be very helpful for your cause.

Establishing a design theme or aesthetic is a good way to start. Identify how big a component is bronze going to be in the overall look of your design. This way, you can plan early on which likely places you can incorporate it to. More importantly, you can easily get in touch with aluminium bronze suppliers and the likes so you can order the things you need immediately.

Having a well-stocked supply should help you move along with your project a lot faster and smoothly. Of course, that goes without saying that you should be mindful of your inventory so that you don’t end up wasting your resources.

Overall, having bronze elements in your design can work wonders in elevating an otherwise simple look into something a lot more elegant and stylish. Bronze frames, for example, can make pictures or paintings stand out even more. Little bronze trinkets and other crafts can help upgrade a simple wooden table. Bronze trimmings and linings can give that subtle shine to handrails, banisters, and interior sidings.

Of course, light fixtures, coat racks, even tables and chairs, cabinets and other decorative elements all could use a pop of bronze too to upgrade its looks. Incorporating these style elements would require a special kind of care, however, that’s why knowing how to care for and maintain these metals is equally important.

Metal suppliers such as Rotax Metals can help you find the right material that you need. With quality materials, you can better execute your design plans.

Where to Buy Brass: Knowing the Different Types of Commonly Used Brass

commonly used brass

Brass is one of the most commonly used man-made metals in the world. For the most part, people are familiar with brass through applications like door locks or musical instruments. These applications display the versatility of the metal. Brass consists of copper and varying amounts of zinc and other metals. Depending on the other metals present in the alloy, brass’ properties begin to vary.

There are over 60 different types of brass available on the market. The staggering number of options available can make it a little difficult for those who are not completely familiar with brass to choose which one they will need. Fortunately, choosing the type of brass you need is easy if you know exactly how you want to use it.

Respected copper and brass suppliers like Rotax Metals typically carry a wide range of brass options for buyers to choose. Here are some of the most common types of brass sold by suppliers and their best uses:

Alloy 260 – 70/30 Brass

Alloy 260, more commonly known as “70/30 brass”, is the most common type of alpha brass used today. The ratio of brass to zinc is 7:3, hence the common name of this type of brass. As zinc dissolves into the copper during manufacturing, the metals combine into a solid solution that boasts a uniform atomic composition. The result is a softer and more ductile than other types of brass. Don’t mistake “softer” for fragility. 70/30 brass is boasts fantastic durability considering how ductile it is. The unique ratio of this type of brass also means that it is less susceptible to corrosion caused by dezincification.

Alloy 280 – Muntz Metal

Alloy 280, more commonly known as Muntz metal, is an alpha-beta type of brass. It is named after George Muntz, a British metal-roller who patented the brass back in 1832. The alloy is made using a mixture of 60 percent copper, 40 percent zinc, and traces of iron. Muntz metal is known for its stronger, “springier”, and more rigid when compared to other types of brass. Although there is a decrease in corrosion resistance compared to alloys with less zinc, it is still considered a corrosion-resistant alloy. Some of the most common applications for Muntz metal include brass springs, electrical sockets, plumbing parts, fasteners, and corrosion-resistant machine parts.

Alloy 353 – Leaded Brass

Alloy 353, more commonly known as leaded brass sheets and plates, is a type of beta brass. This type of brass has more than 45 percent zinc in it. However, the inclusion of lead in the alloy allows it to adopt atmospheric corrosion resistance and increases the machinability of the entire sheet. Known for its stiffness, it is also ideal for free-cutting. It is commonly used as machine parts that are subjected to friction such as nuts and gears. The brass is also used as a blanket for engraving purposes in clocks and watches. Leaded brass also boasts a good return value as scrap. This allows the alloy to be quite competitive with steel in terms of net cost.

Alloy 385 – Architectural Bronze

Alloy 385, more commonly known as architectural bronze, is often found in brass angles. It is often compared to Alloy 360 (also known as free cutting brass). The key difference here is that architectural bronze has les lead in it. The unique blend of metals makes architectural bronze good at resisting corrosion. This alloy is prized for its machinability and how it is easy to process via hot forging and pressing, and hot forming and bending. As its name would suggest, it is mostly used in architectural applications like trims and hinges. Artists who sculpt with metals also favor alloy 385 due to how easy it is to shape.

Alloy 464 – Naval Brass

Alloy 464, more commonly known as naval brass, is one of the most common types of alpha-beta brass. Naval brass boasts 59 percent copper, 40 percent zinc, 1 percent tin, and lead in trace amounts. This unique composition makes naval brass remarkably hard and strong. As you may have guessed from its name, naval brass is primarily used in seafaring vessels. The presence of tin and lead in the alloy helps protect the brass from the corrosive effects of saltwater. Although the main use for naval brass is in marine applications, it is also used in the industrial sector. Welding rods, valve stems, exchanger tubes, and condenser plates are some of the industrial applications of naval brass.

Questions to Ask Yourself to Help You Choose the Right Type of Brass

The first thing you need to do if you have a project that involves the use of brass is to figure out where to buy brass. This is relatively easy since many renowned brass suppliers deliver nationwide. Once you’ve settled on a supplier, you’ll need to figure out which type of brass you need.

Most brass suppliers, like Rotax Metals, will have more than just the five types of brass mentioned above. Many of these different types of brass share similar properties, but also offer different specializations. This can make it difficult to pinpoint the exact type of brass you need. If you are having difficulty identifying the best type of brass for the job, try answering the following questions:

What are the mechanical properties I need from the final product?

Try to imagine the final product made with the brass you’ve built. How will that product be used? Depending on its use, you will need different properties present in the brass you buy. Ask yourself if there is a specific tensile strength or yield strength you need from the final product. Will elasticity be a concern when manufacturing the final product? Asking yourself these questions will usually help you narrow down your choices to a handful of options.

What degree of machinability do I need for this project?

Machinability refers to how well a certain metal is cut into its final form and size via a controlled material removal process. Depending on how you plan to process the brass you purchase, you may prefer brass sheets that offer higher machinability or you may require sheets that boast lower machinability. Alloy 360 is often considered the benchmark for machinability of brass. Machinability isn’t just about how easy it makes it for you to process your brass. Higher machinability tends to be desirable since it can have a direct impact on the cost efficiency of your project.

Do I need to achieve a certain aesthetic with the final product?

Since brass is made of different types of metals, you can expect certain chemical reactions to occur as you process it. There may be times when you the brass used changes in color during your manufacturing process. In most cases, this is not much of a problem if you plan to add a coat of primer and paint over the final product. However, there will be times when you will want to retain the alluring color of brass. You’ll want to research on how a particular type of brass may react to how you process it before buying it.

Once you’ve answered these three simple questions, you should have been able to narrow down your choices to around three different types of brass. This should make it easier for you to compare the differences between them and make the best choice for your project. If you are still having trouble deciding, do not hesitate to share these answers with the supplier’s sales team. They can easily draft a shortlist of recommendations for you and steer you towards the best type of brass for your needs.

Why Your Neighborhood Brass Extrusion Suppliers Never Run Out of Order

brass extrusion suppliers Extrusion is a metalworking technique that involves pushing a material through a die to create objects of fixed cross-sectional profiles. Manufacturers often prefer this technique traditional casting because of its ability to create complex cross-sections. Since the whole process relies on compression and shear forces, it is perfect for working brittle metals as well. Generally, all malleable and ductile metals can be extruded. Their unique properties enable them to conveniently flow through the die even with minimal compression. It can therefore be presumed that the most ideal metals to work using this technique are those with naturally high malleability, such as copper alloys. (more…)

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