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Rotax Metals

Copper and Brass Sales—A Glimpse to the Wonders of Brass

Copper was discovered and first used for basic applications some 10,000 years ago. About 9,000 years later, early metallurgists found a way to alloy it with tin, giving birth to one of the most popular metals of all—bronze. That also marked the beginning of the Bronze Age. Before the last myrietes ended, another copper-based alloy had been discovered—brass—and it quickly became a sought-after material due to its incredible properties, which many claimed to be far better than those of bronze.

Some Facts Every Consumer Needs to Know about Copper and Brass Sales
You may ask, if brass was revered just as much as bronze, then why wasn’t there a “brass age”? It’s true that brass came out with many useful properties, but producing it was very difficult, unlike bronze that doesn’t require special metalworking conditions. In fact, it was even believed that the discovery of brass was a complete accident, i.e. when a zinc ore-rich material was unintentionally cast with copper.

Manufacturing brass is almost impossible because copper and zinc have different melting points. Zinc melts at 787ºF and boils at about 1665ºF, which is much lower than what’s needed to melt copper and combine with zinc. The zinc vapor needed is created before copper turns into a state where it can be permeated by it. Thanks to advances in metalworking technology, creating brass has been achievable since the last millennia.

Early Production

Brass was first produced through a process called cementation, which involves melting copper with zinc-containing ground smithsonite or calamine. At a certain temperature, the zinc in calamine permeates with copper and forms brass as it cools down. Unfortunately, because the zinc involved in the process comes from another material, there’s no way to accurately measure or control its amount when introduced into the process. Normally, brass produced through cementation would consist of about 15 to 30 percent zinc.

As the use of brass spread across Asia, another production technique called speltering emerged. Unlike cementation that requires the introduction of calamine, speltering enables metallurgists to directly alloy metallic zinc with copper. Without the impurities in calamine, which are difficult to measure and segregate, they now have better control over the zinc content of brass. This means they can produce any type of brass they want to suit very specific applications.

Types of Brass

Over 60 different types of brass have been discovered so far, of which very few are commercially available as copper and brass sales. Some types of brass are especially manufactured for certain applications, while others fit virtually any known brass-based work. While each type of brass possesses distinct features, there are certain properties that they share, which is why brasses can be categorized based on similar properties.

Applications

Brass is prized for its many different valuable properties, some of which not found in other metals. This is why it is utilized for a vast array of applications. It can be manufactured into sheets, plates, tubes, and bars of any size. It can even be customized to meet highly intricate manufacturing specifications. Here are some of its major applications.

  1. Small Machine Parts and Accessories.

    Brass has an incredible machinability, which makes it perfect for machine parts and accessories, such as nuts, bolts, and treaded parts. Thanks to its high corrosion resistance, it is also the preferred material for clock parts, builder’s hardware, plugs, lamp fittings, and gear meters. Most machine terminals, jets, injectors, and valve bodies are also made of brass. No other metal performs better in these applications than brass, so is copper or brass more expensive than their counterparts? The answer is a whopping yes but it’s definitely worth it.

  2. Structural and Architecture.

    Ever wondered why your doorknobs and their hinges or some of the trims and railings in your home look nothing like the steel bars you see in construction sites? That’s because these structural and architectural elements are made of copper-based materials, mostly brass. In fact, since brass is corrosion resistant, it can also be used to make fascia that complements the most elaborate architectural designs.

  3. Large Machine Parts and Vehicles.

    Brass has also been the material of choice for many equipment and vehicle manufactures for some parts of their designs. It is used in marine engines, hydraulic equipment fittings, locomotive axle boxes, pump casting, heavy rolling mill housing nuts, and heavy load wheels. The main reason brass is the best material for these applications is that it has considerably low friction and thermal coefficient as well as high resistance to saltwater corrosion.

  4. Plumbing.

    Copper-based materials are well-known for having antimicrobial properties, too. They literally kill bacteria that attempt to cling on to their surface. As such, they are perfect for plumbing applications, such as pipes for waterways and sewers.

When choosing brass supplies, take quality and appropriate grade into account as not all brasses are the same. You can tell which ones are of superior quality by comparing copper and brass prices. The expensive ones are usually of higher grade. However, to be absolutely sure you are purchasing the perfect brass for your project, go to a reputable supplier like Rotax Metals. Not only do they offer a vast selection of brass supplies, but they are also highly skilled in picking the right product for specific purposes.

Understanding Biofouling and the Role Muntz Metal Plays in Its Prevention

Most people think that there’s not much difference between freshwater and saltwater apart from the taste. What they don’t realize is that saltwater is actually about ten times more corrosive than freshwater, thanks to its high mineral content evidenced by its salty taste. This is why sea vessels are designed with a much stronger and more corrosion-resistant hull.

muntz metal in biofouling

When out at sea, however, corrosion is the least of a ship captain’s worries. The real enemy is not the ocean but the organisms living in it. Overtime, microorganisms, plants, algae, and other marine animals will cling on the surface of the ship. If not removed, they can build up into a large mass that can affect the buoyancy as well as the performance and safety of the ship.

Transporting Invasive Species

Biofouling is indeed harmful to ships, but as it turns out, it brings more harm to marine life all over the planet. When a certain species attaches itself to a ship’s surface, it travels along with the ship to great distances, sometimes from one ocean to another. The problem is that sometimes the marine animals that get transported are actually invasive species.

The introduction of invasive aquatic species has been identified as a major threat to the ocean and to the preservation of biodiversity. As these species proliferate, they tend to increase the competition for resources, which slowly destroys the ecosystem in the seas where they were introduced.

While the impact may be reduced if the marine organisms that have latched themselves onto ships are transported back to where they came from, this isn’t actually what’s happening. Ships’ hulls are often cleaned at the docks, consequently dumping these foreign animals where they on a far-off shore.

Using Anti-Fouling Technology

The best solution to the increasing problem with invasive species is to prevent biofouling, and this can only be achieved by making sure that ships’ hulls are resistant to any kinds of life-form. This led to the invention and use of copper-based plate for hulls. Specifically, today’s hulls are made of a type of brass called Muntz Metal.

Also known as Yellow Metal, Muntz Metal is a hot-worked metal that contains about 60% copper, 40% zinc, and a trace of iron. An alpha-beta alloy, it has an amazing crystal structure that gives it anti-fouling abilities. Adding more copper into the original brass for sale mixture allows Muntz Metal to have more copper-leaching ability, which is responsible for killing bacteria and even bigger organisms on the surface of a ship’s hull.

It is not just sea vessels that are under threat from biofouling but the piles of pier as well. Often submerged in water, they are easy target to all forms of marine life, especially teredo shipworms, which are notorious for weakening the structural integrity of these piles. Covering the piles with Muntz Metal plate or using pure Muntz metal piles prevents this kind of problem from ever occurring.

You may think that since Muntz Metal is originally made for maritime applications it isn’t commercially available. In truth, you can actually find it in many prominent copper supply stores, such as Rotax Metals. They can provide you with the materials you need for you specific project. Just make sure to explain in detail your project so that they can find you the perfect grade.

Amazing Facts about Bronze Metal for Sale Most People Didn’t Know

Bronze is a very popular metal but most people would admit to knowing very little about it. All we know is that for a long time this metal has been used for making coins and sculptures. Those who have deeper understanding of history know that bronze was used for making armors and weapons, too. True enough, there’s more to bronze than what most of us have learned so far. Here’s to convince you that bronze metal for sale isn’t just your ordinary metal.

bronze metal

Properties That Set Bronze Apart from Other Metals

You may be wondering why, of all the metals out there, bronze, which isn’t really the most attractive, has gained that much attention. Well, there are a number of reasons. First, it has been around for over 5000 thousands years and extensively used for a vast range of applications. In fact, due to the immensity of bronze production and trade during the first few hundred years since its discovery, an entire era in history was named after it.

But that doesn’t really answer the question. The real secret to bronze’s prominence as a material lies within its molecular structure. An alloy of copper and tin, bronze possesses an amazing selection of properties, which are responsible for its many uses. Here are some of those distinct properties:

  • Ductility.

    Various grades of bronze bars can be produced by combining different amounts of copper and tin, and by adding a minute amount of other metals. Each grades comes with slight difference in properties. But one thing stays common among all types of bronze—they are all ductile. Meaning, they can be drawn into small wires without breaking.

  • Low Friction.

    Most metals heat up fast or even produce sparks when slid or rubbed against another metal. Bronze, however, does not. It exhibits low friction, which makes it the perfect material for machine parts.

  • Passive Oxidation.

    When exposed to oxygen or air, most metals, especially those that contain iron, start to corrode. Copper-based metals like bronze, however, react differently. They form a layer of copper oxide called patina. Later this layer becomes carbonate and serves as a protection against wear, and it looks stunning, too.

  • Machinability.

    Metals are dense and hard to wield. Even with proper manipulation, most metals wouldn’t be easy to machine. Bronze, on the other hand, has a unique ability to be shaped into sprockets, gears, and other detailed pieces.

Common Items that Are Made of Bronze

Even though you don’t see a lot of bronze around you, this metal is actually more common that you think. They are everywhere, and you just don’t notice them because you have no idea they are bronze. So here are some examples of common items made of bronze that you probably encounter every day.

  • Church Bells.

    You hear them ringing every Sunday or when a wedding is taking place but did you know that church bells are actually made of bronze? It’s not an accident that this metal is used for making such humongous items. It’s just that bronze has the acoustic property necessary for such application. Its tin content prevents deformation in the molecules of bronze when hit with an object, and instead cause them to vibrate, producing a beautiful ringing sound as a result.

  • Springs.

    These are devices that are capable of storing mechanical energy. We have them within our mattresses, garage doors, and security doors. Our vehicles have springs within them, too. Some applications require springs that are made of bronze, particularly phosphor bronze. These include construction of marine fuel pumps, oil rigs, oil pipeline valves, and automotive shock absorbers and stabilizers.

  • Marine Architecture.

    It is only recently that certain types of bronze are resistant not just to water corrosion but also to saltwater corrosion. It is known for a fact that saltwater is about ten times more corrosive than freshwater. Modern-date watercrafts now have copper alloys incorporated in their designs to take advantage of this distinct property.

  • Strings of Musical Instruments.

    That’s right, the strings on your guitar are made of bronze, thanks to the same property that makes it well-suited for bells, and to its ductility, too. Not very many metals can be drawn into thin strings like that apart from bronze. It can maintain its density and strength even as you twist the turning pegs.

  • Plumbing and Carpentry Tools.

    When doing little repair work around the house, you need tools like hammer, mallet, and wrench. Be careful when using these tools near flammable gases and vapors. Especially if they are made from steel, they can create sparks that could ignite the gas and cause explosion. Thankfully, with bronze tools, you can avoid such as incident, because bronze doesn’t produce sparks, as discussed earlier.

Because bronze seems so elusive, you may think that bronze channels and bars are hard to find. In truth, they are quite abundant and can be bought from your nearby metal supply store. However, if you want high-quality bronze supplies, look for any of the country’s leading copper suppliers, such as Rotax Metals. They surely provide the best copper-based materials on the market.

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