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Rotax Metals

All about the Discovery, Properties and Uses of Copper for Industrial and Everyday Applications

According to the U.S. Geological Survey, every American born in 2008 will use about 1,309 pounds of copper throughout their lifetime for necessities, lifestyles, and health. Despite the many uses of copper and its obviously critical role in everyday life, very few can be bothered to learn a thing or two about copper. Chances are the only copper most people know of are old coins and plumbing fixtures. Some don’t even know that the electrical wires crisscrossing their home are made of copper, too. Here’s to fill you in with other interesting facts about copper before you decide using it for your projects.

copper valves

Discovery and Development

One of the reasons why copper is so popular is that it’s one of the first metals to be discovered and utilized, just next to gold and silver. The fact that it has better properties and therefore more uses than gold and silver expedited its popularity even more. In spite of this, it still took about 2000 years for ancient metallurgists to fully understand copper’s alloying qualities. At the time they’d already unearthed other metals, such as tin and zinc, and when they combined copper with tin, they were able to produce bronze for the first time.

The discovery of bronze marked the beginning of a race to produce new materials out of copper, which led to industrial revolution when metal manufacturers decided to apply the same method with other metals. It becomes the key to expanding the main uses of copper. If not for this reason, metallurgy would have been confined with eliminating impurities from metals, and alloying wouldn’t be possible.

Properties and Applications

Copper is part of a group of elements called “noble metals”. This group consists of metals that are resistant to corrosion and oxidation in moist air. But that’s just one of their common properties. Each of them has other unique properties that are useful for specific applications. Copper is one of the few that exhibit a considerable number of valuable properties. Apart from the everyday uses of copper, here are some special applications that benefit from copper’s amazing properties.

High Electrical Conductivity.

As mentioned earlier, the electrical wires in your home are made of copper. Obviously, that’s because copper has very high electrical conductivity. It only comes next to silver when it comes to electrical conductivity but the reason manufacturers prefer copper is that its thermal expansion coefficient is much lower than silver. This means it won’t burn even when conducting high voltages.

Antimicrobial Properties.

Like most noble metals, copper is also capable of killing bacteria around it. This is caused by a reaction known as oligodynamic effect. Ions in copper react with thiol or amine groups of proteins, which is present in virtually all kinds of microorganisms, a reaction that leads to their demise. This unique property makes copper suitable for applications that involve conveying or purifying fluids. It’s even a preferred material for kitchen and bathroom countertops and backsplashes.

Corrosion Resistance.

Apart from resisting microbes, copper and other noble metals are also capable of resisting corrosion. Unlike iron, which instantly combines with oxygen from moisture to form rust and starts disintegrating after that, copper develops a layer of protection called patina on its surface instead. This prevents the inner layer from corroding, literally preserving the metal to last for ages. Such a unique property is of paramount importance in applications that require metal parts to be soaked in water or exposed to the elements.

With these few properties alone, copper can easily outperform a number of widely utilized metals. Of course, it has a host of other properties that set it apart from the rest of the noble metals. To make sure that the copper products you are using are of high quality, it helps to find the best supplier in your area. Preferably, look for a supplier that has been in operation for many decades and manufactures its own products from its own advanced foundry. Rotax Metals is the perfect example of that.

Metals 101: Composition, Nature, and Characteristics of Brass

If you look around you, you’ll see that most of the things that comprise the modern world are made of any or a combination of three basic materials—plastic, concrete, and metal—of which metal is the oldest. It’s been around for over 10,000 years and still surprises us with its flexibility and inimitability. Even now when the technology that allows us to create stronger and more durable materials already exists, metal is still kicking and won’t be disappearing anytime soon.

brass ammunition cartridges
One of the oldest metals that is still extensively utilized today is copper. Its amazing properties make it irreplaceable in a wide range of applications. If pure copper doesn’t seem to suffice, you can simply mix it with other metals to form more fitting materials, but certainly no other metal can rival its exquisiteness.

Among the popular alloys of copper are bronze and brass. You’ve probably heard so much about bronze given it is one of the first alloys ever discovered. Brass, however, may sound a little bit unfamiliar. Maybe you’ve also heard about it but not so much to consider using it in your projects. Truth be told, brass is just as valuable as bronze and any major alloy of copper.

What is brass made of?

It is rumored that brass was discovered purely by accident. Zinc-rich ore was accidentally mixed with copper in a cast and then the solidified result turned out to be slightly different from pure copper but is useful in its own rights. Since then, man began producing brass using the same materials.

So, what is brass really made of? Today, brass is made up not just of copper and zinc. Small proportions of other elements, such as arsenic, lead, phosphorus, aluminum, manganese, or silicon, are added to augment its properties. Generally, brass contains 67% copper and 33% zinc. This ratio can be altered to produce a different kind of brass that suits very specific applications.

Characteristics of Brass

Due to brass’s unique composition, it holds many properties. Here are some of the most useful ones:

High Malleability.

Copper gives brass its high malleability. Although bronze has copper, too, it isn’t as malleable as brass due primarily to the difference in their added content. Zinc apparently has less impact on copper’s properties in brass than tin.

Conductivity.

Apart from malleability, copper is also the one responsible for brass’s heat and electrical conductivity. The only metal that’s more conductive than copper is silver, although silver isn’t recommended for conduction applications because of its poor thermal resistance. Brass is then utilized in many applications that require conduction in high temperature environments.

Corrosion Resistance.

Brass is a non-ferrous or non-iron-containing metal. None of brass’s components are. This means it doesn’t corrode via rusting. Some types of brass can even hold up to saltwater, which is ten times more corrosive than fresh water. For this reason, special brasses are used in outer sheathing of ships and dock posts.

Antibacterial Property.

Most non-ferrous metals exhibit an ability to cause the infamous oligodynamic effect, a phenomenon in which metal ions target and kill certain proteins in single-celled organisms. Bacteria can be exterminated within minutes when in contact with any of these metals. As it turns out, brass is one of them. It’s this property that makes brass suitable for filtration and purification systems.

These are only some of the many beneficial properties of brass. What better way to test them than to purchase brass supplies and use them for your projects. Keep in mind, though, that the quality of brass supplies varies widely between suppliers. Make sure to obtain your supplies from a trusted store like Rotax Metals.

Bronze Tarnish and Other Facts You Need to Know before Using Bronze

Man’s obsession with alloys began after the discovery of bronze some 5,000 years ago. It sparked a curiosity that would soon fuel humanity’s transition to a more advanced civilization. Somehow, bronze’s discovery paved the way for industrial revolution where we owe most of the technologies that make up the modern world.

foundry making bronze
If not for bronze, we wouldn’t have known that metals can be combined with other metals, and sometimes non-metals, to form a variety of useful materials. Maybe we’re still living in caves or wooden hats, satisfied with our gold and copper furniture and tools, and oblivious of the limitless possibilities in metallurgy. As popular as it may seem, though, bronze actually quite an elusive metal. Very few are fully aware of its true nature and properties. Here are some facts about bronze that you should know before you use it for any small- or large-scale applications.

How to Distinguish Bronze from Copper and Brass

Bronze is made of copper and tin. The ratio between these primary contents ranges from 55%:45% to 95%:5%, copper being always the base material. Beyond this range, the resulting alloy may no longer be useful for any practical, large-scale applications. Sometimes, other metals and non-metals such as aluminum, manganese, arsenic, phosphorus, and silicon are added to make bronze stronger, durable, and more resistant to corrosion.

It’s important to note that bronze is just one of the many alloys of copper. This way you can easily distinguish it from pure copper. After all, copper’s color and shade are almost similar to certain versions of bronze, although generally copper has a reddish brown tint while bronze looks paler and darker. Bronze is also tougher and less malleable than copper, because it already has other components, which are initially harder to work than copper.

There’s another copper-based alloy that can rival bronze not just in popularity but also in value. This metal called brass is an alloy of copper and zinc. Brass isn’t ideally a rival of bronze because, judging from its composition, it possesses a different set of properties that are useful for applications where bronze isn’t suitable. You can distinguish brass from bronze by its golden yellow or reddish gold color. It is also more malleable and yet can be harder than steel depending on its composition.

Useful Properties of Bronze

Each metal alloy is prized for its useful properties. In fact, a metal’s value is often measured by its usefulness in different applications and scarcity in supply. The reason bronze and other copper alloys are more expensive than steel and other common metals is that copper is harder to find and process and it possesses a great deal of useful properties not found in other metals. Here are some of the best characteristics of bronze.

Extremely Ductile.

A metal is considered ductile if it can be drawn into small wires without breaking. The smaller the diameter of the wire you create, the higher its ductility. As it turns out, you can make really small wires out of bronze. The most common example of bronze wires are the ones found in generators.

Low Friction Against Other Metals.

Most metals are too hard to rub or slide against each other due to the friction their surfaces creates. Bronze, however, has a unique ability to slide smoothly without resistance no matter how hard you press it against another surface. This makes bronze perfect for machine parts, such as bearing and sprockets.

Light Expansion When Cooling.

When transforming from hot, liquid state to cool, solid state, bronze exhibits a unique ability to expand slightly through its surface, making it very easy to carve. This is why sculptors prefer bronze to other metals.

Doesn’t Generate Sparks.

Because bronze displays low friction when rubbed against other metals, it also doesn’t generate sparks, which makes it perfect for applications that involve risk of fire.

Does Bronze Rust?

Water or moisture is the kryptonite of most metals, particularly of ferrous or iron-containing ones. The oxygen in water latches itself with iron on the exposed surface of the metal, forming iron oxide or rust. If not dealt with properly, the rust may spread from the surface down to the metal’s core, until the metal is reduced to pure rusty dust.

Fortunately, bronze doesn’t contain iron, which means it won’t corrode the same way ferrous metals do when exposed to water or moisture. But it doesn’t mean bronze has no weakness. It’s also vulnerable to corrosion caused by exposure to moisture but it reacts differently. Instead of gradually giving up molecules to water molecules, it tarnishes to protect its surface from further corrosion. It doesn’t disintegrate but actually adds layer of material on its surface. The interior of bronze remains intact.

Tarnish can be good or bad depending on where you intend to use bronze. If its application necessitates the preservation of its luster, then tarnishing certainly is a huge problem. But if you appreciate the rustic beauty of tarnished bronze, tarnishing should be encouraged. In fact, some artisans intentionally tarnish bronze using harsh chemicals to achieve a particular shade and color they desire.

How to Prevent Bronze from Tarnishing

The only way to prevent bronze from tarnishing is to place it in a vacuum where no other elements can cause chemical reaction on its surface. Simply put, there’s no way you can utilize bronze while preserving its appearance at the same time. Reducing the amount of copper in the mixture may slow down tarnishing, since it’s the copper content that is responsible for allowing this kind of chemical reaction, but it doesn’t guarantee 100 percent bronze tarnish prevention.

Then again, tarnish isn’t permanent. It can be removed from the surface of bronze when scrubbed with metal polish. You can do this regularly on your bronze furniture to keep them shiny. Expect the effect to wane in just a few days but that wouldn’t ruin your furniture’s appearance at all, as bronze tarnish also offers a different kind of exquisiteness.

Tarnishing can be controlled in the metalworking stage of bronze. Proper manufacturing techniques can actually make bronze less susceptible to this kind of corrosion. Therefore, if you are looking for bronze that doesn’t tarnish fast, go to a reliable supplier like Rotax Metals. They sure offer high-quality bronze materials and other types of copper alloy.

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