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Rotax Metals

From Reddish Brown to Jade: How to Oxidize Copper

statue made of copper
Copper is widely known for many things. Most of us know it as the first metal discovered and used by man, preceding even gold and silver, yet strangely not as popular in ancient documents since it’s been utilized mostly for utilitarian applications. Because of the many useful properties of copper, major industries, such as transportation, construction, and telecommunication rely heavily on its production. As such, copper is also known as a barometer for the global economy, because its production reflects the current and future state of those industries.

In North America, we know copper as the material that make up many of our prominent landmarks, and one of the main reasons they still stand to this day. Best examples include the Library of Parliament in Ottawa, Ontario and the Massachusetts State House, which both have a copper roof. We also know that The Statue of Liberty in New York Harbor is also made mostly of copper. But a lot of us didn’t know that most of the old copper structures like The Statue of Liberty haven’t always been green. They were actually shiny, metallic-looking at first. The newly laid copper roof of the Massachusetts State House shows us a glimpse of how those structures used to look like.

But why did their color change? Have they been painted so they won’t rust like most steel structures? While coating the surface of metal certainly helps prevent corrosion, copper is different from other metals because it has its own way to protect itself from corrosion. In fact, the green color that it develops overtime is made up of a layer of patina, which serves as it shield.

What Is Patina?

Patina refers to the result of any aging process that causes discoloration or fading of a material’s natural color. The transformation of copper from shiny, reddish brown to green is actually the most popular type of patina formation. Bronze and brass undergo the same process, but that’s just because their main component is copper.

This aging process is generally known as oxidation. When a material, organic or inorganic, is exposed to oxygen, the oxygen molecules combine with the molecules that make up that material and create a chemical reaction. The kind of chemical reaction depends on the type of material involved. For instance, diced potatoes or fruits turn brown when exposed to the air. Iron rust in a moist environment. The oxidation that these materials undergo is actually a process of degradation, since it eats away at the material layer by layer until it’s reduced to dust.

Copper, on the other hand, experiences oxidation rather distinctly. Chemicals in its environment that make contact with its surface also cause reaction, but instead of breaking down on a molecular level overtime, it creates a layer of protection that prevents those chemicals from further digging into its core.

It’s important to note that oxidation isn’t always caused by oxygen. A lot of other elements and substances can cause the same reaction on metals. Quite many chemicals, apart from those that are naturally present in the air, can oxidize copper, including ammonium chloride crystals, copper sulfate and ammonium sulfate. These chemicals are used to bring out that uniquely elegant, greenish color of copper.

How to Oxidize Copper

When oxidized, copper can change into a shade of green, but not instantly. It normally takes many years of constant exposure to natural elements before that elegant, jadish green shade appears. In fact, you will see it transform into different shades of brown before it turns green. Fortunately, the oxidation process can be expedited so you can achieve the shade that you desire for your copper items. Here’s one way to force oxidize copper.

Most harsh substances are capable of oxidizing copper, but you don’t need to buy special acids just for that. Basic products like vinegar and salt can have the same effect. All you need is enough amount of these products to submerge your copper item for a certain period. So let’s say your item is just a piece of copper jewelry that you’d like to give a rustic, green appeal.

The first step is to thoroughly clean the jewelry to get rid of all traces of oil and dirt. After rinsing away all the suds, sprinkle a little bit of baking soda and scrub the surface of the jewelry with steel wool. That should remove any excess contaminants or coating stuck on the surface and allows the copper layer to be exposed to the oxidizing agent. Then wash off the baking soda without touching the jewelry with your skin.

Depending on the size of the jewelry, mix three parts of vinegar and three parts of salt well until you can no longer see salt crystals. Put the item into the mixture and let it soak for at least 30 minutes. After it’s fully soaked, take it out of the container and place it on a clean paper towel. Don’t wipe it; let it dry on its own. You can sprinkle a little bit of salt on its surface to further speed up oxidation.

Knowing simple ways to oxidize copper lets you stretch out your creativity. It can even open doors of opportunity for you in the craft industry. Nevertheless, don’t forget that it’s also important to get your copper supplies from a reputable supplier. Otherwise, the metal you will work with might not react correctly with the chemicals you will use. Top suppliers in North America such as Rotax Metals offer the highest quality supplies on the market. You might want to put them on your list.

Sources:

https://www.dailymail.co.uk/news/article-2037582/The-copper-Statue-Liberty-appeared-New-York-1880s.html

Magnetism: What Metals Are Magnetic and What Are Not?

magnet picking metals in scrapyardEver wondered how scrapyards sort mountains of junk to separate the recyclables from the non-recyclables or to identify which materials are reusable for which applications? They use a variety of techniques from manual to machine-aided segregation since they are dealing with different types of materials.

One very effective technique that almost all big scrapyards use is magnetization. By holding up a powerful magnet above junk, iron-containing or “ferrous” metals can be extracted, leaving behind “non-ferrous” metals, such as copper, brass, and bronze. Of course, plastic items won’t be magnetized as well but they are easy to identify and separate.

How Magnetism Works

Humans have known about magnetism for thousands of years, and our understanding of it has given way to various forms of technology that support some of the most important industries of our time. Because the forces at work in magnetism are invisible, it can easily be mistaken for magic or supernatural occurrence. Unsurprisingly, a lot of magic tricks involve the use of magnetism due to its physics-defying features.Disappointingly for the superstitious, magnetism is pure science.

The best way to understand how magnetism works is by looking through the electron microscope and study the motion of electrons. An atom consists mainly of three types of elementary particles—protons and neutrons, which comprise the nucleus, and electrons, which orbit the nucleus and fill the atom’s orbitals.

Electrons normally come in pairs, both of which spin but in opposite directions. Electrons spin and movement across the atom’s orbital creates a magnetic field. Because a pair of electrons spin in opposite directions, they cancel each other out, eliminating their magnetic capability. Some atoms, however, have unpaired electrons that share the same orbitals. These electrons spin in the same direction, creating a force that either attracts or repels other atoms with unpaired electrons.

Types of Magnetism

Because a lot of different things can happen to the electrons of an atom when exposed to external forces, magnetism may occur in different ways as well. Here are some of the common types of magnetism that you may encounter when trying to magnetize different types of materials.

  • Diamagnetism

    – All materials have a natural tendency to oppose an applied magnetic field, except those that possess paramagnetic properties. This reaction to external magnetization is called diamagnetism.

  • Paramagnetism

    – Some materials have a tendency to enhance an external magnetic field and in the process cancel out their diamagnetic reaction. Each of their atoms have one unpaired electron that is free to align its magnetic moment in any direction where an applied magnetic field exists.

  • Ferromagnetism

    – Like paramagnetic materials, ferromagnetic materials have unpaired electrons on their orbitals. The only difference is that the intrinsic magnetic moment of these unpaired electrons also have the tendency to orient parallel to each other to maintain a low-energy state, allowing them to maintain magnetic force even in the absence of an applied field.

  • Antiferromagnetism

    – Obviously, this is the opposite of ferromagnetism. The intrinsic magnetic moment of the unpaired electrons tends to orient opposite each other instead of parallel to each other. As a result, they don’t create their own magnetic field and are completely reliant on applied field to generate magnetic attraction.

  • Ferrimagnetism

    – Some materials have qualities of both a ferromagnet (retaining magnetization in the absence of a magnetic field) and an antiferromagnet (sometimes rely on external magnetization). Magnetite, the first discovered magnetic substance and was originally believed to be a ferromagnet, is actually a ferrite.

Types of Magnet

Now that we understand how magnetism works on a subatomic level, we can conclude that some metals are naturally magnetic and that the magnetic properties of certain metals can be manipulated. This means not all metals are magnetic but can be alloyed with other metals to become one. Magnetic metals can be classified into three types:

  • Temporary Magnets

    – These are metals that become magnetized when exposed to a magnetic field and lose their magnetism when the magnetic field is removed.

  • Permanent Magnets

    – Some metals have natural magnetic properties. They can attract metals that exhibit the same type of magnetism as they do. Best examples include alnico (an alloy of aluminum, nickel, and cobalt) and ferrites (iron oxides combined with nickel, strontium, or cobalt).

  • Electromagnets

    – When you run an electrical current through a coil with a metal core, such as copper, you create a magnetic field, which disappears when the current is shut off.

Meanwhile, there are numerous applications involving the use of metal where magnetism isn’t necessary. Therefore, it is crucial to identify not just metals that can be magnetized, but also metals not attracted to magnets. Some of the most common types of metal attracted to magnets include iron, cobalt, nickel, and some alloys of rare earth metals.

Best examples of non-magnetic metals include copper and its alloys, such as bronze and brass. In fact, they are segregated from scrap by using magnetism to extract magnetic metals like iron mixed with them. Then again, copper is also a kind of metal used in magnets, particularly in electromagnets, due to its high electrical conductivity.

If you are planning to use metals in your project, it’s important to take note of what metals are magnetic and what are not. To be absolutely sure that you are picking the right materials, consult with experts like Rotax Metals. They can give you advice not only on the most ideal type of metal to use but also the exact grade and thickness.

Sources:

https://learning-center.homesciencetools.com/article/magnet-types-science-lesson/
https://science.howstuffworks.com/magnet.htm

Beneficial Properties and True Worth of Brass

brass bowls and incenseBefore brass became one of copper’s most essential alloys, it was first thought to be just the result of a flaw in the manufacturing process, considered as either bronze or copper depending on which it resembles more. Today, brass is identified as a metal on its own just like bronze and copper as well as extensively utilized for a wide array of applications. But where does brass come from and what applications is it used for?

What is Brass?

Brass is produced by mixing zinc and copper. It is believed to have been discovered purely by accident when early metallurgists melted zinc-rich copper ore. Until the post-medieval period, the zinc vapor that such copper ore contains was not recognized as a metal. Various other metals are added into the mixture to produce a variety of brass types. Adjusting the amount of zinc also helps produce brasses of different qualities.

By adding just a little bit of other elements, such as arsenic, lead, phosphorus, aluminum, manganese, and silicon, and experimenting on their proportions, you can produce a wide variety of materials. It’s no wonder there’s an endless list of alloys under the brass category, each of which has a considerable level of industrial function.How much is brass worth?Well, the best way to understand brass’s quick ascent to popularity, and how it caught up with copper and bronze in a heartbeat, is to know its properties. After all, a metal’s usefulness is determined by how many useful properties it has.

Properties of Brass

Compared to bronze, brass has higher malleability and lower melting point, making it very easy to cast. Make no mistake, though, as this does not make brass any less durable. Brass also does not belong to the ferromagnetic class of metals. Meaning, it has a significantly low to no susceptibility to magnetization. This makes it easy to separate brass from ferrous scrap for recycling. Almost 90 percent of all brass alloys are recycled, making brass one of the most eco-friendly metals to use for large-scale applications.

Creating a ferromagnetic type of brass is also possible. You just have to mix a little bit of iron with it. This is often done when trying to increase brass’s wear and tear resistance. Of course, other elements are added along with iron, including silicon and manganese, to reach a desired durability. Otherwise, brass will only adopt iron’s ferromagnetic property without any increment in its durability. With these qualities alone, it wouldn’t make sense to keep asking “What’s brass worth?”

Because of the softness and malleability of brass, it’s very easy to cut and machine after being extruded, eliminating the need for a cutting fluid, which not only adds to the cost of manufacture, but also affects the metal’s overall quality. When mixed with aluminum or tin, brass becomes stronger and more resistant to corrosion. It forms a thin layer of oxide that acts as brass’s shield against corrosion by harsh substances. The resulting material is highly suitable for seawater applications, since seawater is ten times more corrosive than fresh water.

In case you want to force corrosion on brass to produce a particular color or texture, you can apply a variety of chlorides, acetates, ammonia, and certain acids. Unlike other metals, however, the corrosion of brass manifests as an additional layer of material called patina, as opposed to depletion of its surface. Those who are asking the question “Is brass worth anything?” can re-educate themselves of the many beneficial properties of the metal.

Classifications and Alloys

Brasses are classified according to the amount of zinc they contain. Those that contain below 35 percent zinc are called alpha brass. Having a high proportion of copper, these brass alloys are extremely malleable and resistant to corrosion. They are also recognizable in their gold-like appearance. Brasses with 35 to 45 percent zinc, on the other hand, are classified as alpha-beta brasses. They are obviously harder and stronger than alpha brasses, which is why they are often hot worked.

If you increase brass’s zinc content to a little under 50 percent, you’ll create beta brasses, which are harder than both alpha and alpha-beta brasses, and also requires a higher temperature when hot worked. It has the brightest color among all the classifications of brass as well. Increasing the zinc content of brass from this point isn’t advisable as it makes brass too brittle to use.

So far, there are over 60 different types of brass, each of which belongs to one of the classifications discussed above. The most prominent types include the admiralty brass, which has a little bit of tin to fight off dezincification; aluminum brass, which is extensively used for making heat exchanger and condenser tubes; manganese brass, the most ideal material for gold coins in the United States; Muntz metal, used as a lining on boats to prevent fouling; and nickel brass, used for making pound coins.

So is brass worth anything today? There’s your answer. As long as the industries that rely on it continue to grow, the worth of brass won’t diminish. Unlike gold and silver, brass isn’t very popular. Neither is copper and yet it is used for more applications than all famous metals combined. Brass, being an alloy of copper, will remain in demand for a long time. You just have to make sure that you’ll source your brass supplies from a reputable provider like Rotax Metals.

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