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Rotax Metals

What Are the Uses of Bronze and Why Should You Purchase It from a Trusted Supplier?

Have you ever wondered why the handful of metals you are familiar with are in fact the rarest ones? Gold, silver, bronze, even platinum aren’t particularly the most common of metals. Unlike steel and iron, you don’t see a lot of them inside your home, in the streets outside, or in the workplace. They are simply very rare, and that’s because they are difficult to unearth and manufacture, which is also why they have higher monetary values than more common metals.

bronze making using acetylene

One of them, however, even though prized similarly, is actually very common. Not in a sense that you can see it everywhere, but certain components of many everyday objects are made from it. That metal is bronze. You’ve probably heard of it at least once or twice. You probably even know what it looks like and how it’s metallic brown color sets it apart from the rest of more pleasant-looking metals. But I’d bet you know only a few object that are legitimately made of bronze.

What is bronze?

Bronze is an alloy of copper and tin. Its composition varies but most of today’s bronzes are made of around 80 percent copper. Other elements, such as manganese, aluminum, nickel, phosphorus, silicon, arsenic, or zinc, to produce different types of bronze, each having a unique set of useful properties. Here are some of the most common types of bronze produced by adding an extra element to the original alloy.

Aluminum Bronze.

When you mix about 6 to 12 percent aluminum into the original copper-tin mixture, you produce a stronger and more corrosion-resistant bronze, called aluminum bronze. Aluminum is well-known in the construction and mechanical field for its many valuable properties, including high diffuse reflectivity, low secondary heat emission factor, tolerable toxicity range, and reasonable heat and electrical conductivity. All of these properties are adopted by bronze right after the alloying.


Nickel Silver.

Despite not having the word “bronze” in its name, nickel silver is actually a type of bronze. It consists of bronze, tin, and nickel. And despite having the word “silver”, this type of bronze actually doesn’t contain silver. The silver only refers to the metal’s silvery color, which is not characteristic of bronze. This vast difference in appearance is one of the main reasons why identifying products or objects made of bronze can be quite difficult. That’s mainly because consumers are accustomed to seeing bronze as the brown metal.


Phosphor Bronze.

Adding a miniscule quantity of phosphorous can make bronze incredibly strong. It can increase bronze’s yield and tensile strength several times, depending on how much of it you add to the mixture. Ideally, only between 0.01 and 0.35 percent of phosphorous should be added to avoid turning the strength into brittleness. Apart from strength, phosphorus also helps improve bronze’s fatigue resistance, durability, and coefficient of friction. This is what makes phosphor bronze highly suitable for applications that involve constant and rapid sliding of metal surfaces.


Silicon Bronze.

Known for its easy pouring ability, appealing surface finish, and superior corrosion resistance, silicon is almost the perfect alloying metal. Silicon also happens to fit perfectly into the bronze alloy. Even if only about 6 percent of the entire bronze alloy is made of silicon, it is enough to give bronze the self-lubricity it needs to be easily formed or cast into different shapes and intricate details.


Manganese Bronze.

Manganese can make bronze hard and strong as well. This allows bronze to handle high-load, low-speed applications, which originally are among its few weaknesses. The high bearing strength manganese endows, however, also turns bronze into a non-heat-treatable metal, which is why special lubrication is needed for applications involving the use of manganese bronze.

While each type of bronze has a unique set of properties thanks to the extra element they contain, there are certain properties that they have in common. These are the properties that determine the plethora of uses of bronze metal.

Hardness.

Although bronze is an excellent material for sculpting, it is one of the hardest copper alloys around. Its hardness depends on the proportion of its original content and the additional element it has. Nevertheless, it can withstand pressures ranging from 35,000 psi to 119,000 psi. The hardest of all types of bronze is manganese bronze as it can hold up to the maximum tolerable pressure.


High Melting Point.

Unlike other copper alloys, bronze doesn’t melt very easily. It would take up to over 2000 degrees Fahrenheit of heat to melt bronze. What’s astonishing about this property of bronze is that it gives us a clue as to how resourceful our ancient ancestors were. It’s amazing how they were able to produce heat of that scale using primitive methods to product bronze, and they were able to repeat the process over and over.

Corrosion Resistance.

Having constituents that are all resistant to corrosion, it’s not surprising bronze is corrosion resistant as well. It doesn’t rust like iron or steel and some of its types, such as Muntz metal, can even hold up to saltwater, which is ten times more corrosive than tap water. Instead, it forms a layer of protective finish called patina. This is common among copper alloys.

What are the uses of bronze?

Bronze has seen a sizeable decline in utilization ever since steel and other metals with more suitable construction applications had been discovered. Then again, bronze has evolved to become useful in many other applications, thanks to the metallurgists who have spent their lifetime exploring the virtually limitless potentials of this metal. Here are some of the most common uses of bronze.

Art.

Perhaps the most popular use of bronze is in art, particularly as a base material for sculpture. It is the material of choice for sculptors specializing in metals because of its amazing property, which allows it to slowly expand as it cools down. Although heavy and dense, bronze is quite easy to work, allowing sculptors the freedom to chisel at their hearts’ content.


Construction.

Despite being superseded by steel in an array of construction-related applications, bronze still preserves its place in some of them. For instance, many movable bridge components, wheels in worm drives, and turntables for bridges are made of a certain type of bronze. Modern safety tools such as hammers, mallets, and wrenches, are also made of a type of bronze. These tools were originally made of steel, but because of the risk of fire or explosion caused by the unsafe sparks steel can make, steel was replaced with bronze.


Machine Design.

There are a score of machine parts that are best made of bronze—spur gears, bushings, bearings, valve components, and even valve guides in aircraft engines, all thanks to its high electrical conductivity, thermal resistance, and low-friction properties. Not very many metals exhibit low-friction qualities, which is very crucial in settings where parts slide against each other at a high rate.

Now that you have at least basic knowledge of bronze, we suppose you already know your way around it when you plan on using it for any of your future projects. Of course, the success of those projects also depends on the quality of the bronze materials you will use. Always partner with a supplier who not only specializes in copper alloys like bronze but also has their own foundry. It pays to have a bronze tube and bar supplier who can provide you with the highest quality materials you need anytime.

How Do You Clean Tarnished Brass?

Despite its superb corrosion resistance, brass tarnishes considerably fast. It can lose its original luster within hours after being exposed to moisture, or even just to air. Thankfully, the tarnish on brass can be removed just as fast with proper polishing. But before we teach you how to bring your brass items back to its shiny self, let us first get to know brass more.

brass musical instrument

What is brass?

When we think of brass, the first thing most of us would imagine is a musical instrument, such as a trumpet or a trombone. That’s because brass instruments are perhaps the most famous types of objects made of brass. Very few have a clue that brass extrusions, bars, and tubes are also very common. This is a metal that consists of copper and zinc. Sometimes, a minute quantity of other elements, such as arsenic, lead, phosphorus, aluminum, manganese, or silicon, are added to improve its properties.

Brass owes its corrosion resistance from its copper content, although zinc is itself corrosion resistant. Like copper, brass slowly forms a patina on its surface when exposed to the elements, as opposed to other metals, particularly the ferrous ones, that form rust instead. A patina is a thin layer of material that develops as a reaction of copper molecules on the surface of brass when they make contact with oxygen molecules.

Unfortunately, not everyone is attracted to the rustic appeal of patina. While some want their brass items looking elegantly antiquated, others want to keep them shiny at all times. The initial process of patination is characterized by the formation of tarnish, so those who dislike patination should deal with it when it’s just in the form of tarnish. Unsurprisingly, tarnish is much easier to remove than a full-grown layer of patina.

How does tarnish form?

As mentioned, tarnish is undeveloped patina, but how does it really form? The best way to find out is to put a piece of brass under an electron microscope and observe how its molecules interact with the air or with any other object or substance placed on its surface.

When copper and zinc are combined, they form a rather unique assembly of molecules. The atoms comprising these molecules share valence electrons with one another. Those that have already lost their valence electrons become ions, and they are the ones responsible for the formation of tarnish. When ions of brass interact with ions of moisture or air, a layer of chemical compounds that have a different color from the metal itself emerges. Occurring in stages, this layer starts out as dull tan and leads to dark gray, blue, or green. Let me give you some good tarnished brass cleaning tips.

How do you get tarnish off brass?

As previously explained, it is easier to remove patina during its early stages, specifically when it’s just in the form of tarnish, so it shouldn’t be difficult to clean your brass item at this point. There are two ways to go about it—naturally, using natural and everyday products, and with the aid of chemicals. Regardless of your preferred agent for cleaning tarnished brass, however, here’s what you should do to get tarnish off your brass items.

Step # 1: Make sure it’s really brass.

Brass is often used for decoration because it resembles gold. This mimicking feature is not unique to brass, though, because other metals can look the same as brass with the right alloying or coating. If you’re not careful and you start cleaning your item without making sure it’s really brass, you might damage it with the chemicals you bought. To determine whether or not your item is really brass, hold a magnet to it. Brass is not magnetic so if the magnet sticks, your item is not brass and may need a different polishing approach. Ironically, if your item isn’t brass, you may not even need to polish it because it wouldn’t have tarnish in the first place.

Step # 2: Find out if the item is lacquered or non-lacquered.

Lacquer is a clear coating applied on the surface of metal to give it a protective shiny finish. It’s quite easy to tell whether your item is lacquer-finished or not simply by wiping it with a clean, dry cloth. If the surface immediately turns shiny again, it means it has lacquer on it. That’s because lacquer is meant to preserve the shiny appearance of brass, like a laminate on your windshield. It only turns dull-looking when it’s already cloaked with dust and grime. The reason you should do this test is because you might damage the lacquer with metal polish. Considering that lacquered brass has its shiny surface preserved, polishing it is not a good idea.

Step # 3: Wash the item very carefully.

Before you start scrubbing the surface of your brass item, wash it first to get rid of excess dust and grime. These contaminants may consist of tiny sharp-edged stones that might scratch the surface of your brass item if they get mixed up with the soap suds that you will scrub with the cloth. After rinsing, dry the item very carefully so no trace amount of water will be left on its surface. Water can dilute your metal polish and reduce its potency.

Step # 4: Prepare the polishing agent.

If you opt to polish your brass item using a commercial product, all you need to do is to go to your nearest hardware store and look for one that is neither too harsh nor too mild for your brass item. The supplier would normally know what you need if you give them as much information about your brass item as possible. In case you want to try natural products, that’s where you need to conduct a little chemistry experiment at home.

There are scores of products around the house that you can use as a polishing agent, of which the most widely used is the baking soda – vinegar solution. Other products that contain a little bit of acid, such as ketchup and lemon juice, are also good for polishing. Just make sure you will mix the right amount of each ingredients to avoid making the solution too harsh for your brass item. You don’t want to scuff a significant layer from the surface of your item as you buff it up.

Step # 5: Buff with a clean cloth.

Slowly apply the solution on the surface of your brass item. Make sure every groove and section is covered with the solution, and then wait for it to dry before you start buffing with a clean cloth. As you scrub through the surface, you will notice the dark, old surface slowly disappearing and the shiny layer underneath finally emerging. Don’t stop until the entire surface of your brass item is free of patina.

How to Prevent Tarnish from Forming Again

The truth is, you can’t prevent tarnish from forming, but you can delay its formation. As previously explained, the only way to preserve the shine on brass is to keep the elements at bay, which is quite tricky. You can, of course, apply lacquer, but even this amazing coating would soon succumb to the elements and disappear. What you can do is either to regularly polish your brass items or allow it to patinate.

Brass’s susceptibility to tarnishing may also have to do with its quality. Low-grade brasses usually have lower corrosion resistance than those manufactured by top brass suppliers, such as Rotax Metals. Therefore, it is important that when looking for brass materials to use in your projects, always go to a supplier that runs its own foundry and has been in operation for many decades to make sure of the quality of the products you will purchase.

Brass vs Bronze: Differentiating Copper’s Most Prominent Alloys

When copper was discovered around 9000 years ago, no one thought it would come to be the most investigated metal on the planet. Almost immediately, it was held in high esteem alongside precious metals like gold and silver. There are a number of reasons why it didn’t take long before copper became a staple material for a vast range of applications at the time.

  • It’s more abundant than gold or silver, and therefore cheaper.
  • Other metals like iron and aluminum, which are widely used today, had not been discovered yet.
  • It exhibits many useful properties that can’t be found in gold and silver or even in other metals that were discovered later.
  • It can easily be alloyed with other metals.

brass nuts and bolts

Of all the qualities of copper that were highly exploited in ancient metallurgy, perhaps the most valuable is its ability to be conveniently combined with other metals. They could do it with silver and gold but not as efficiently as with copper. Although noble or nonreactive to other elements, copper exhibits limitless alloying possibilities.

Contrariwise, combining metals only came into existence over a thousand years after copper’s discovery. It started after metallurgists found out that they could produce a harder and more durable material when they mix a little bit of tin with copper. This material was called bronze. People became so obsessed with bronze that they created just about anything with it from weapons and shields to furniture and cookware. The supply of objects made of pure copper started to run low and then the world suddenly transitioned to the Bronze Age.

Fast forward a few thousand years and yet another copper-based material was unearthed. This time zinc was the additive in the mixture. The material was later called brass, and like bronze, it also exhibits many useful properties. Its discovery marked the beginning of the endless quest for new materials made primarily of copper, and in the past couple of millennia, there have been more copper-based metals discovered than all the available basic industrial metals combined.

Despite the huge number of copper alloy variants commercially available today, they can all be classified under the two main copper alloys—bronze and brass. After all, copper merges most effectively with tin and zinc. The rest of the variants are simply improvements of the basic alloys. To better understand bronze and brass difference, here are some facts about them that every manufacturer, supplier, builder, or artisan should know.

Bronze

Bronze is one of the few metals that most people have heard of at least once. Although popular, it is also so elusive that not very many people are aware of its true nature and qualities. When asked to identify objects they know to be made of bronze, most would only be able to mention a few. Chances are the only bronze objects they know of are the bronze statues and bells they see in museums and churches. Certainly, though, there’s more to bronze than those applications.

Composition.

Standard bronze is made of about 88% copper and 12% tin. Either constituent can be increased or decreased to give way for additional elements, such as aluminum, manganese, nickel or zinc, and sometimes non-metals or metalloids such as arsenic, phosphorus or silicon. Bronze adopts the properties of these additional elements, becoming stiffer, more ductile and malleable, or of higher machinability.

Properties.

The most distinctive property of bronze is its salmon-like color and shade. It’s a tint darker and less reddish than copper and definitely less lustrous than natural brass. When exposed to the elements, bronze develops patina on its surface, immediately changing its color from dark brown to green. Patina protects the bronze from weathering and corrosion, and is responsible for bronze’s long life.

When it comes to strength and hardness, bronze does not disappoint. Thanks to modern metalworking technology that allows for the addition of other metals, such as aluminum and manganese, there are now bronzes that can withstand up to 68,000 psi of pressure. It’s no wonder some bronzes are utilized in marine fittings, bearings and pumps where high strength and hardness are required.

Applications.

Today’s bronze alloys are extremely flexible. They can be made into castings, extrusions, and forgings that play major roles in architecture, agriculture, and maritime construction. Many parts of pump housings, sporting equipment, and building doors and windows are made of very specific bronze alloys. Some bronzes are even used for oil and petrochemical piping, glass bottle manufacturing, and specialized anti-corrosive applications.

Brass

Despite being more recently discovered than bronze, most of brass’s unique properties have already been explored and exploited, and brass bronze difference has long been corroborated. There’s a whole new network of industries taking advantage of this metal’s potentials.

Composition.

As previously mentioned, brass is an alloy of copper and zinc. To improve its machinability, corrosion resistance, and mechanical properties, other metals such as arsenic, lead, and aluminum may be added. Brasses with higher proportions of copper usually have higher electrical conductivity.

Properties.

Brass has a lighter and more pleasing color and shade than bronze. Certain variations even appear very similar to gold, which is why many utilize bronze in architecture and interior design where a gold-like finish is desired. While brass is also extremely resistant to both freshwater and saltwater corrosion, it is weak when in contact with certain compounds, such as amine. Imprecise fusion of zinc may also lead to a type of corrosion called dezincification in which the zinc content of brass gradually leaches away, leaving only a porous copper structure behind.

Applications.

Many of the brasses people know of are found in items like door handles, lamps, and ceiling fixtures. Most brass musical instruments are also made of brass, hence the family name. It is also the basic material for many types of pipe fittings, nuts, and bolts. The casings for all kinds of ammunition are also made of brass, thanks to the metal’s low friction.

It is easier to identify the right type of copper-based metal to use for your project if you understand their properties. Unfortunately, you cannot just pick one or the other after comparing brass vs bronze because they each have unique properties. To help you identify the right type and grade of metal to buy, consult with metal experts from top suppliers like Rotax Metals. Not only do they have advanced knowledge in working with copper and its alloys, but they manufacture their own products as well.

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